SCPC Camera Measuring System

SCPC Camera Measuring System

SCPC vision/camera spring gage measuring systems for our COM CNC spring coilers is modern and intelligent solution for continous control and correction of the coiled springs.

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  • Description

Description

SCPC vision/camera spring gage measuring systems for our COM CNC spring coilers is modern and intelligent solution for continous control and correction of the coiled springs.

SCPC
Example: SCPC intergrated
in COM-8 CNC spring coiler

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The SCPC system implements following functionality:
During the coiling process the system measures characteristic parameters of the current spring: length, diameter and coil pitch. Based on measured values and defined tolerance limits, springs are sorted in corresponding boxes (good (+ or -) or bad). If defined number of consecutive errors is reached, system sends signal to the central COM CNC unit which corrects the production process in the choosen part automatically. In case of significant error, system stops the production process and activates the alarm.

Software:
The software is completely integrated in the COM CNC IPC control unit. Due to the own IPC unit the SCPC does not overload the main COM CNC IPC system and guarantees smooth operation of the whole system.

SCPC
Length measurement

SCPC
Spring diameter measurement

SCPC
Pitch measurement

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Some functions of the system:
– Automatic detection and analysis of the spring
– User friendly touchscreen interface
– Measuring windows functionality
– 200 x 200 mm measurement area (for longer springs the measuring can be done only on one freely chooseable part of the spring by p.e. free length control)
– Accuracy up to +/- 0.05 mm
– Sorting functionality
– Detecting significant errors and stopping production
– Function for automatic correction
– Statistical reporting

SCPC
Complete measurement
SCPC
Statistics

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This system is at the moment available only in connection with new COM CNC spring coiler and cannot be used as a separate standalone unit.